Hydraucone

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Hydraucone Draft Tube being manufactured for a small (200kW) hydro project at Moulin D'Aillevans, France. 2012

Hydraucone Draft Tube with flat plate deflector at Niagara Falls Power Company

Moody Spreading Draft Tube with center cone

A hydraucone is a form of draft tube used with a hydro turbine. It has a bell-mouth shape and its salient feature is a flat plate deflector near the mouth. The term hydraucone was introduced by William M. White, who obtained a U.S. patent for it in 1917.^[1][2][3][4]

Background[]

White observed that the simplest method of changing the direction of a jet of water was to direct it at a flat plate. The shape of the water jet as it hits the plate was the inspiration for the hydraucone profile.

The main purpose of a draft tube is to recover the residual kinetic energy of the water that exits over the turbine. It does this by distributing the water that exits from the turbine uniformly over the larger area of the draft tube exit. This reduces the water velocity and water pressure at the turbine exit. The kinetic energy of the water, which is proportional to the square of the water velocity, is thus transformed into effectively a higher head across the turbine.

The hydraucone draft tube is very efficient at recovering energy from the rotational motion of the water (swirl) as well as the linear motion (flow) of the water. It has fallen into disuse due to the difficulty of supporting a very wide opening under a large turbine. It only requires a shallow excavation, however, which is an advantage in rocky terrain. Its compact shape makes it suitable for small hydro projects where the excavation is much less than that required for the more conventional elbow shaped draft tube.

An elbow-shaped draft tube is less efficient than a bell-mouth tube due to the fluid losses in the turn of the elbow. The difference in efficiency is more pronounced when there is swirl present as the gyroscopic effect of the rotation hinders the deflection at the elbow.

Historical note[]

In the 1920s William M. White and Lewis Ferry Moody both patented bell-mouth draft tubes.^[5][6] The salient feature of Moody's Spreading Draft Tube is the center cone, which distinguishes it from White's Hydraucone Draft Tube. The term Hydraucone is sometimes erroneously used as a general term for all bell mouth tubes. The pair debated over which device was more efficient, particularly in the presence of swirl as water leaves the turbine. This debate was superseded by the widespread introduction of the elbow-shaped draft tube which is less efficient but easier to construct, particularly on a large scale.

Dimensions and geometry[]

Shapes for a bell-mouth draft tube include:

• Radius of tube: r, Height of tube: z
• Hyperbola: :${\displaystyle rz=C,C\rightarrow {\mbox{constant}}}$, (radial water velocity is constant)
• Logarithmic hyperbola:${\displaystyle z=C\mathrm {ln} (r)}$, (radial water velocity is inversely proportional to the radius)
• Straight line geometry (cone):${\displaystyle z=Cr}$, (radial water velocity is inversely proportional to the square of the radius)

Theoretical and experimental validation[]

Computational fluid dynamics (CFD) could resolve the question of which design is better. A rigorous CFD comparison of the two forms of bell-mouth draft tube would be a useful addition to knowledge of fluid dynamics.

References[]

Further reading[]

• Ruchi Khare, Vishnu Prasad, Mitrasen Verma, Design Optimisation of Conical Draft Tube of Hydraulic Turbine, Department of Civil Engineering, M.A. National Institute of Technology, Bhopal, India
• Eisinger, R. and A. Ruprecht, Automatic Shape Optimisation of Hydro Turbine Components Based on CFD, Institute of Fluid Mechanics and Hydraulic Machinery, University of Stuttgart
• Gubin, Maksimillian Fedorovich Text Book on Draft tubes: Draft Tubes of Hydro-Electric Stations, Moscow 1970 Published for the Bureau of Reclamation, U.S. Dept. of the Interior and National Science Foundation, Washington, D.C. by Amerind Pub. Co., 1973 - Science - 246 pages,
• White, William M., The Hydraucone Regainer, Its Development and Applications in Hydro-electric Plants 1921 35 pages
• TVA, United States Tennessee Valley Authority Design of TVA Projects, Technical Report No. 24, Volume 3, Mechanical Design of Hydro Plants , U.S. Govt. print. off., 1960

External links[]

• Media related to Hydraucone at Wikimedia Commons