Pallet collar
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A pallet collar is a type of wooden packaging for compact, bulky or friable products of different types, that works together with the classic wooden pallet or various types of custom pallets. This works as a substitution for the classic wooden boxes.
The main difference in comparison to the wooden boxes is the possibility to collapse them when they are not in use. As such factors are highly important in professional logistics this has gained growing popularity worldwide in the past 20 years, with approximately 20,000,000 new collars manufactured each year worldwide.
Each of the pallet collars is stacked on one another to form a box type of packing, but because of the convenient design they provide several important benefits that have high value in the storage and transportation industry.
Overview[]
To provide better transportation opportunities for more types of products, pallet collars were introduced to the market and followed the increased use of classic wooden pallets as a result of the growing popularity of containerised transportation on sea and land.
Design[]
A single pallet collar consists of four or six wooden boards (plastic boards are also used) and four or six metallic hinges that are used to hold the boards together. These hinges allow every pallet collar to collapse in order to save space, which is one of the most important factors in successful logistics.
Pallet collars work together with classic and different types of pallets.
Benefits of pallet collars[]
When quality pallet collars are used in the right way it is possible to optimise space in both warehouses and when they are transported. They provide fast and easy handling and assembling. Also, the access to the goods that are stored is ensured to be faster and easier.
When pallet collars are not used and there are no products in this packaging it is possible to collapse them. In comparison to wooden boxes, these save up to more than 80% of space.
Different types of products can be stored on pallets without the pallet collars, but they are still used in order to ensure safe multi-level both shelf and non-shelf storage which ensures warehouse optimisation.
Using pallet collars make it possible to store more types of products on pallets which would usually be stored in classic wooden boxes. For example, different friable products can be stored when a customised pallet is used.[citation needed]
Pallet collars construction[]
It also ensures the usage of pallet collars that differ in heights and sizes in order to adjust the needed capacity of every individual packaging.
Standardisation[]
Standard pallet collars are manufactured in four heights: 100, 200, 300 and 400 mm. By using the needed heights and combining them together it is possible to closely match every single package to particular products.
Three standard sizes are manufactured: 600x800, 800x1200 and 1000x1200 mm. These standard sizes complement the majority of most commonly used standard pallets.
Customisation[]
In order to provide quality working conditions and efficiency it is possible to manufacture any custom height and size, which can provide precise packaging for any type of products.
Hinges can be customised too in order to provide better working conditions. For example, one side of the collar may open as a door, to provide easy access to stored goods.
Materials[]
Standard pallet collars are manufactured from plywood, which provides the necessary quality. OSB or plastic pallet collars are also often used. Each of the materials has advantages and disadvantages.
Avoiding risks[]
To form the needed packaging from pallet collars, only collars from one manufacturer should be stacked on one another. While the majority of manufacturers use standard sizes, minor differences can occur due to the technology used in manufacturing. Such differences can cause significant safety issues.
Creative uses[]
Used pallet collars are becoming popular for a variety of uses, following the popularization of pallets for many creative uses. One of the most immediate and obvious uses for pallet collars are as instant garden beds. The gardener can stack the pallet collars as high as needed and fill them with soil. They can be stacked and filled as steps and retaining walls. Pallet collars are an inexpensive material for a variety of uses.[citation needed]
See also[]
- Palletizer
- ISPM 15, regulation of wood packaging material in international trade
References[]
- Freight transport
- Packaging