Surface Combustion

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Surface Combustion, Inc.
TypePrivate
IndustryIndustrial furnaces and heat processing equipment
Founded1915; 106 years ago (1915) in Toledo, Ohio, U.S.
Headquarters
Maumee, Ohio
,
U.S.
Key people
William J. Bernard, Jr., chairman and chief executive officer;
William J. Bernard III, president
WebsiteSurfaceCombustion.com

Surface Combustion, Inc. is a North American manufacturer of industrial furnaces and heat treating equipment headquartered in Maumee, Ohio, in the United States. The company was founded in 1915 and purchased by the Midland-Ross Corporation (a steel manufacturer) in 1959. Midland-Ross was acquired by the private equity investment firm of Forstmann Little & Company in 1986, which spun off Surface Combustion to four long term employees in 1987. It was later sold to the Bernard family in 1999. The company has been called "the IBM of the automotive industry" due to its prominence in providing equipment used to heat-treat automobiles parts.

History[]

Early years[]

Surface combustion is an engineering term which refers to process whereby a gaseous fuel is premixed with enough oxygen so that both the fuel and the oxygen are nearly completely used up.[1]

Some time prior to 1913, natural gas salesman Henry O. Loebell incorporated the Improved Appliance Company, which manufactured industrial furnaces.[2] Taking advantage of recent advances in combustion research,[3] Loebell changed the name of his corporation to Surface Combustion Corporation in 1915[4] and expanded into natural gas burning generators and industrial combustion systems.[3]

The firm was initially headquartered in The Bronx, New York,[5] but in October 1924 oil industry executive Henry L. Doherty purchased Surface Combustion and merged it with his own natural gas industrial appliance company, Combustion Utilities Corp., under the name Henry L. Doherty & Co.[6] Doherty moved the company's headquarters to Toledo, Ohio, in 1928, where he believed the company would thrive due to a closer proximity to the Midwest's manufacturing centers and easy access to the large number of engineers being produced by the region's colleges and universities.[5]

In 1930, Surface Combustion purchased the Chapman-Stein Company, a subsidiary of the C.J. Cooper-Bessemer Company of Ohio Cooper Bessemer[7] and the Columbus Heating and Ventilating Company, a manufacturer of industrial and consumer gas heating and cooling equipment.[8] In 1927, Surface Combustion introduced the Janitrol brand of home heating and cooling appliances.[9] By 1940, Janitrol had expanded into the aircraft and aerospace industries, providing small, self-contained petroleum- and gas-powered heating, de-icing, and other units.[10] By the late 1950s, Janitrol was providing heat-treating equipment for missiles and space launch vehicles as well as military and civilian aircraft, in addition to its aerospace and aircraft heating and cooling units.[9]

Midland-Ross years[]

In November 1959, steel manufacturer Midland-Ross Corporation bought Surface Combustion for $23 million.[11] Midland-Ross purchased the Fandaire division of Yuba Consolidated Industries in February 1962 and merged it with Surface Combustion.[12]

In April 1969, Midland-Ross sold Surface Combustion's Janitrol and Webster divisions to Laird, Inc. The sale did not include the Janitrol Aero division, which was retained by Surface Combustion. [13] In the 1970s, Surface Combustion began developing furnaces for the destruction of chemical weapons under a contract awarded by Edgewood Arsenal.[14]

Surface Combustion's business began to suffer after the late 1970s as orders for heat-treated metal products, heating equipment, and cooling equipment fell during the early 1980s recession.[15]

Forstmann, Little years[]

On July 1, 1986, the private investment firm Forstmann Little & Company acquired Midland-Ross for $450 million.[15] By this time, Surface Combustion owned more than 500 patents and had installed about 250,000 heat-treating and industrial furnace appliances worldwide.[16]

Forstmann, Little did not retain control of Surface Combustion for long. In 1987, the investment firm sold Surface Combustion to a consortium consisting of Surface Combustion management.[17] The sale did not include Surface Combustion's Janitrol Aero division, which Forstmann, Little retained as part of its FL Aerospace Corporation.[18]

Independence again[]

Surface Combustion moved into a 37,000-square-foot (3,400 m2) headquarters[16] in Maumee, Ohio, in 1988.[5] At the time the company was spun off from Forstmann, Little, it had about 150 employees—about 20 of which worked on research and development.[16] It opened a new factory for the manufacture of heat-treating equipment and furnaces in Waterville, Ohio, in 1991.[5]

As an independent firm, Surface Combustion grew swiftly. It moved into another new headquarters, 40,000-square-foot (3,700 m2) in size, in 1990.[16] In 2004 and again in 2010, the company won contracts to produce furnaces and decontamination devices for chemical weapons.[19]

About the firm[]

As of 2015, Surface Combustion, Inc. primarily manufactured industrial furnaces and equipment to heat-treat metal products. Its equipment was used in the automotive, energy production, farming, and mining industries. Some of the equipment is purpose-designed, and requires on-site assembly. The company had about 100 employees and annual sales of $40 million to $50 million. It sold equipment in 40 to 50 countries, and owned more than 675 patents.[5]

Tim Levy, president of Industrial Steel Treating, has called Surface Combustion "the IBM" of automobile manufacturing for the critical role their heat-treating equipment plays in the industry.[5]

Products[]

Surface Combustion manufactures equipment for various thermal processes including carburizing, annealing, vacuum processing, tempering, nitriding, and quenching, among others utilized for batch production or continuous production.[citation needed]

  • Allcase (batch integral quench furnace) – A furnace patented by Surface Combustion, and typically used in batch carburizing processes.[citation needed]
  • RX Generator (endothermic gas generator) – A furnace which produces a carbon-carrying gas used in the carburizing process.[citation needed]
  • DX Generator (exothermic gas generator) – A furnace which produces a gas that can be used in several different applications.[citation needed]
  • VringCARB - A high-purity vacuum carburizing technology using cyclohexane.[20]
  • MPF (Metal Parts Furnace) - A furnace said to destroy chemical weapons.[21]
  • Roller hearths and pusher furnaces - Products utilized in continuous production for a variety of thermal processes.[citation needed]

References[]

  1. ^ Geiger, J.W. (January 1923). "Surface Combustion". Purdue Engineering Review: 11–12.
  2. ^ "Personal Notes". American Gas Engineering Journal. November 13, 1920. p. 415.
  3. ^ Jump up to: a b Battle 2014, p. 278.
  4. ^ "Henry O. Loebell Winner of the Munroe Award". Gas Age-Record. November 3, 1934. p. 384.
  5. ^ Jump up to: a b c d e f McDonald, Kendrick (June 24, 2015). "Local Firm Still Hot In 100th Year of Heat-Treating Work". Toledo Blade. Retrieved April 5, 2016.
  6. ^ "Surface Combustion Co., Inc., Combines With Combustion Utilities Corp". Iron Trade. October 23, 1924. p. 1068.
  7. ^ "Control for Doherty Unit". The New York Times. September 19, 1930. p. 39.
  8. ^ "Buys Gas Equipment Business". The New York Times. December 3, 1930. p. 42.
  9. ^ Jump up to: a b Harris 1964, p. 49.
  10. ^ "Flying Furnaces". Popular Science: 67. March 1944.
  11. ^ Bryan, John E. (November 10, 1959). "Midland-Ross Buys Surface Combustion". The Plain Dealer. p. L33.
  12. ^ "Other Sales, Mergers". The New York Times. February 22, 1962. p. 35.
  13. ^ Abele, John J. (April 11, 1969). "U.S. Freight Sets Share Acquisition". The New York Times. pp. 63, 67.
  14. ^ National Research Council 2007, pp. 19–20.
  15. ^ Jump up to: a b Sims, Calvin (July 2, 1986). "Forstmann In Deal For Midland-Ross". The New York Times.
  16. ^ Jump up to: a b c d "Surface Combustion: 75 Years of Research". Toledo Blade. August 21, 1990. p. 21. Retrieved April 5, 2016.
  17. ^ Ward's Business Directory 1995, p. 4184.
  18. ^ "Companhy News: Forstmann Little". The New York Times. March 10, 1988.
  19. ^ "Surface Combustion aids international weapons control". Toledo Business Journal. July 1, 2004. Archived from the original on May 5, 2016. Retrieved April 5, 2016; "Port Aids Shipments of Weapons Incinerators" (PDF). The Port of Baltimore. September–October 2010. p. 10. Retrieved April 5, 2016.
  20. ^ Poor, Ralph; Verhoff, Stephen (October 2002). "New Technology Is The Next Step In Vacuum Carburizing" (PDF). Industrial Heating. pp. 41–48.
  21. ^ "Russian Weapons Facility Orders Furnace Systems". Industrial Heating. December 17, 2009. Retrieved April 5, 2016.

Bibliography[]

  • Battle, Thomas P. (2014). "Sustainability in Ironmaking: The Rise of Direct Reduction". In Mackey, Phillip J.; Grimsey, Eric J.; Jones, Rodney T.; Brooks, Geoffrey A. (eds.). Celebrating the Megascale: Proceedings of the Extraction and Processing Division Symposium on Pyrometallurgy in Honor of David G.C. Robertson. Hoboken, N.J.: John Wiley & Sons. ISBN 9781118889619.
  • Harris, Wade N. (1964). Midland-Ross Corporation: A Story of Diversification (Report). New York: Newcomen Society in North America.
  • National Research Council (2007). "2 Potential Problems Relating to Obsolescence in Chemical Demilitarization Processing Operations". Assessment of the Continuing Operability of Chemical Agent Disposal Facilities and Equipment (Report). Washington, D.C.: The National Academies Press.
  • Ward's Business Directory of U.S. Private and Public Companies. New York: Gale Research Inc. 1995. ISBN 9780810388284.
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